1. Saponification kettle (pressure grease kettle): The pressure saponification kettle is a special saponification equipment for manufacturing grease. It is designed and manufactured according to the national standard <Steel Pressure Vessel>, operated under pressure, and all parts in the kettle are assembled. This product has no central axis, uses gear transmission, has no dead angle, and is very convenient to disassemble, replace, and repair. This equipment is designed as a frame-slurry double-axis planetary stirring device, which is an advanced stirring device. It eliminates the dead angle of the central axis of the past two-way stirrer and its attached dead angle. The frame is slow and the slurry is fast. It revolves on its own rotation and the bottom of the kettle is stirred to form a dead angle-free stirring system. The super wear-resistant scraper can effectively remove the attachments on the kettle wall, greatly improving the heat transfer efficiency. The special heating jacket is equipped with a guide ring to enhance the rapid heat transfer effect, save energy, double-point temperature measurement, two-meter pressure measurement, double sight glass, heat transfer oil or steam jacket heating is mainly used to complete the saponification reaction in the preparation of grease, and is used in many process processes in the petroleum, chemical, pharmaceutical and other industries.
Features: 1. Planetary stirring, automatic scraping, uniform stirring, and thorough reaction. 2. Circulating oil heating, with the characteristics of high temperature, energy saving, environmental protection, safety, etc. 3. Adopting advanced mechanical seal, high pressure, reliable sealing and no leakage. 4. Packing seal, double feeding port, easy to operate.
2. Static shear: Shearing the coarse soap particles through the shear at a certain temperature and a certain pressure can make the soap fiber fully dispersed, effectively improving the appearance of the product.
3. Blending kettle: The blending kettle stirring system is a double-axis planetary stirring system. A flexible scraper is installed on the frame. A guide ring is provided in the jacket to enhance heat transfer and two-point temperature measurement. The difference between the two is: according to the different production processes, the bottom of the kettle is designed with different auxiliary stirring, stirring speed and medium in the jacket. The jacket of the saponification kettle is connected with steam or heat transfer oil, and the jacket of the two blending kettles is connected with cooling water. It is mainly used to complete the blending reaction in the preparation process of grease, and can also be used in many process processes in the petroleum, chemical, pharmaceutical and other industries.
4. The function of the quenching mixer is to fully mix the hot soap liquid and the quenching oil once they come into contact to implement the phase change process. Both ends of the mixer can be used as inlet and outlet. The inlet valves of the soap liquid gear pump and the oil-cooled gear pump are both gate valves. (The function of the quenching mixer is to fully mix the hot soap liquid and the quenching oil once they come into contact to implement the phase change process. Both ends of the mixer can be used as inlet and outlet. The inlet valves of the soap liquid gear pump and the oil-cooled gear pump are both gate valves. Open the soap liquid valve appropriately to a certain extent, and use the cold oil valve to adjust the quenching oil volume to reach the ideal value. The outlet temperature of the quenching mixer is recommended to be around 180 degrees, and the quenching oil volume is recommended to be about 1/3 of the total amount. After mixing, the temperature of the blending kettle is about 160 degrees. It is easy to observe the transparent and delicate material when taking the sample. If conditions permit, the cold oil pump and soap liquid pump can use an adjustable displacement gear pump for better results)
5. Casing filter: The last filtering device in the grease production process, consisting of an inner cylinder and an outer cylinder. The inner cylinder is wrapped with a layer of 60-120 mesh metal mesh, so that the grease passes through the mesh and enters the homogenizer. The outlet of the homogenizer is connected to the vacuum degassing tank.
6. Vacuum degassing tank: The vacuum degassing tank is designed as a negative pressure vacuum, using spray feeding and vacuum pump exhaust. It has the appearance of not small at the top, large in the middle, and conical at the bottom. The connection between the upper and middle parts is equipped with a pressure gauge port and an exhaust port.
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